Robotic welding arm building a precision chassis frame

Bangladesh · OEM Chassis Manufacturing

Engineered in Bangladesh.
Built to German precision.

Bangladesh's first vertically integrated chassis factory for electric two-wheelers. Open as a contract manufacturing partner.

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The First Of Its Kind In Bangladesh

Every other manufacturer welds imported frames.
We produce the steel.
We engineer the chassis.
We build the vehicle.

From raw tube to finished motorcycle on a single floor. Forty years of metallurgical expertise from Appleton Group's steel arm, applied to two-wheeler manufacturing at German precision.

The Factory

The factory.

250,000 SQFT Combined · German-Spec Automation · Robotic Precision

01

In-House Steel Tube Production

Forty years of metallurgical expertise from Appleton Group's steel manufacturing arm, applied to chassis-grade tube production. Cold-drawn, hot-rolled, and ERW tubes — all engineered to automotive tolerances and produced on-site. Tubes are supplied by GBTL, the largest pipe manufacturer in the country.

  • ERW/MS tube manufacturing
  • Cold drawing and heat treatment
  • Metallurgical lab and tensile testing
  • Full mill-test traceability on every batch
Steel tube production line
02

Robotic Welding & Chassis Engineering

Multi-axis robotic welding cells building chassis frames to a documented ±0.5mm tolerance. Each frame engineered in CATIA V5 and validated through FEA before a single weld is placed.

  • 6-axis welding robots (ABB / KUKA-class)
  • CATIA V5 chassis engineering
  • Finite Element Analysis validation
  • Automated quality inspection
Robotic welding cell
03

German-Spec Paint & Coating

Multi-stage cataphoretic (e-coat) paint line with German process technology. Pre-treatment, electrocoat, primer, basecoat, and clearcoat — the same process specification used by European OEMs.

  • 7-stage pre-treatment
  • Cataphoretic e-coat bath
  • Robotic spray application
  • Climate-controlled curing ovens
E-coat paint booth
04

Assembly & Powertrain Integration

Cellular assembly with quality gates at every station. Motor, battery, controller, and final assembly handled in dedicated, ESD-protected zones. Each vehicle traced by serialized VIN through every station.

  • Cellular assembly cells
  • ESD-controlled electrical zones
  • Torque-controlled fastening
  • End-of-line testing on dynamometer
Assembly floor
05

Quality & Validation

Every vehicle dyno-tested, leak-tested, and road-validated before shipment. Our in-house lab handles material testing, weld inspection, paint thickness, and final electrical validation.

  • Chassis dynamometer testing
  • Salt spray and corrosion testing
  • Paint adhesion and thickness QC
  • Full end-of-line electrical validation
Test lab and dynamometer

Contract Manufacturing

Your brand.
Our factory.

Appleton Motors operates as a contract manufacturing partner for OEMs seeking Bangladesh-quality production at German-engineered specifications. Whether you're an established brand expanding into South Asia or a new entrant seeking world-class manufacturing, our factory is your factory.

I

Co-Engineer

Chassis development, FEA validation, design for manufacturability.

II

Manufacture

Steel tube to finished vehicle, fully traceable, audit-ready.

III

Scale

Capacity for high-volume production with quality consistency.

In-House Brands

Brands built here.

Two in-house brands roll off the same lines available to every partner.

Eve eBikes electric motorcycle

In-House Brand · Mass-Market

Eve eBikes.

Bangladesh-engineered electric two-wheelers built for the daily commuter. Affordable, reliable, and engineered to last in real Bangladeshi conditions.

Visit Eve eBikes
Naxeon I AM premium electric motorcycle

Exclusive Distribution · Premium Segment

Naxeon.

Premium Chinese electric motorcycles. Three models launching in Bangladesh: the I AM flagship, the SC5 scooter, and the CC3 entry-level. Pre-orders sold out. Public launch June 2026.

Visit Naxeon Bangladesh
±0.5mm
Chassis weld tolerance
6-axis
Robotic welding cells
7-stage
E-coat paint process
100%
End-of-line dyno-tested

Backed By

APPLETON GROUP

Part of one of Bangladesh's largest industrial groups.

Appleton Group is a Bangladesh-based industrial conglomerate operating some of the country's largest steel processing mills and ranking among its biggest traders of metal commodities. Subsidiary GBTL is the country's largest steel pipe manufacturer, with supply credentials on Padma Bridge, Dhaka Metro Rail, and Hazrat Shahjalal International Airport expansion. Appleton Motors brings the same metallurgical discipline, manufacturing rigor, and infrastructure-grade quality to two-wheeler OEM production.

Learn about Appleton Group

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